FDM 3D Printing: Expertise and Technical Capabilities of Plastiservice Group
The Benefits of FDM 3D Printing – Fused Deposition Modeling
FDM additive manufacturing is based on the deposition of thermoplastic fused filament layer by layer. It allows the production of parts with complex, precise dimensions and geometries, stable over time and in a range of materials unmatched by other technologies. This technique is particularly suitable for the manufacturing of parts and tools requiring high-performance plastic materials or having to withstand severe functional constraints imposed in industry.
The advantages of this technique are numerous and economically very interesting:
- Ability to create produce geometries difficult to achieve in machining
- Wide range of materials printable techniques and colors
- Cost reduction
- Reduced costs and time new product development
- Accelerating product time to market
- Low waste generation vs. subtractive technologies such as machining
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Our Technical Capabilities in FDM Additive Manufacturing
Dimensional Capabilities
Thanks to our fleet of printers and our cutting-edge FDM 3D printing service, we are able to produce large parts while ensuring exceptional dimensional accuracy and complex geometries.
Our equipment allows us to print large objects (in 1 or multiple parts) in a wide range of technical materials, with a high degree of precision and dimensional accuracy. This capability is ideal for applications requiring robust and high-quality parts.
Management of Sets and Subsets
Plastiservice Group stands out for its expertise in management of sets and subsets of parts. We have the capacity to design and produce complex components, composed of multiple parts that can be assembled or delivered in pre-assembled modules. We work closely with your teams to integrate these parts into your existing systems, thus ensuring perfect compatibility.
Integration of Multiple Materials and Technologies
Our expertise is not limited to FDM technology and 3D printing. We are also able to integrate other manufacturing technologies, such as'machining plastic, fold, collage and other additive manufacturing processes, in our projects. This multidisciplinary approach allows us to select the best materials for each application, whether it is engineering plastics, composites, orelastomers.
3D Filaments Techniques and Their Advantages
Within our FDM printing department, we work with materials such as ULTEM, ABS, PC, PPSU, and many others, to meet the specific requirements of your projects. At Plastiservice Group, we use a wide range of technical 3D filaments, each offering unique benefits tailored to specific applications. Here is a brief overview (non-exhaustive list) of the materials we use and their benefits:
- ULTEM: high-performance, flame-resistant material. Available in several reinforced or non-reinforced grades depending on your applications.
- PPSF/PPSU: material with high resistance to chemical agents and fireproof.
- ABS (Acrylonitrile Butadiene Styrene): This material is known for its robustness, impact resistance and ability to withstand high temperatures, making it ideal for functional parts requiring durability and thermal resistance. 4 possible grades depending on the applications (functional parts in color, translucent parts, medical industry, etc.)
- PLA (Polylactic Acid): An eco-friendly and easy-to-print filament, PLA is perfect for rapid prototyping and aesthetic parts. Although it is less resistant than ABS, it offers good rigidity and excellent surface finish.
- PETG (Polyethylene Terephthalate Glycol): Combining the ease of printing of PLA and the strength of ABS, PETG is used for applications requiring chemical resistance, mechanical durability, and transparency.
- Nylon: This filament is valued for its flexibility, abrasion resistance, and excellent mechanical properties. Nylon is often used for parts subject to high mechanical stress, such as gears or moving parts. The addition of additives such as carbon or glass fibers make this material ideal for parts subject to high loads.
- TPU (Thermoplastic Polyurethane): TPU is a flexible, wear-resistant material used for parts requiring elasticity, such as gaskets or membranes.
- PC (Polycarbonate): This filament offers extremely high resistance to shock and heat, making it ideal for demanding industrial applications where robustness and thermal stability are essential. 3 possible grades depending on the applications (functional prototyping parts, manufacturing of industrial tools, medical applications, etc.)
These technical filaments allow Plastiservice Group to offer adapted solutions to a wide variety of industrial needs, whether for prototypes, functional parts or specific applications. By combining these materials with our expertise in FDM technology, we are able to create custom parts that meet the most stringent requirements in terms of performance, durability and compliance with standards.
Post-Processing Techniques for 3D Printed Parts
At Plastiservice Group, we understand that 3D printing is just one step in creating high-quality parts. To meet the specific requirements of our industrial customers, we offer a full range of XNUMXD printing techniques. post treatment that improve the appearance, functionality and durability of 3D printed parts. Our processes include, as a first step, sanding to remove surface imperfections and polishing to achieve a smooth, shiny finish.
We also offer coating and coating treatments. painting to add additional protection against chemical or environmental aggression, as well as heat treatments to improve the mechanical or thermal properties of the materials used.
Finally, we integrate processes of post-machining high precision for tight tolerances or specific fits, ensuring that every printed part meets the highest standards of performance and quality.
Why choose Plastiservice for your printed parts?
At Plastiservice Group, you have the assurance that the project you entrust to us goes through an initial stage of studying your specifications in order to offer you the right combination of material and process. This can also be accompanied by a taking measurements on your site according to your wish.
La quality is at the heart of our approach. Our 3D printed parts undergo rigorous controls to ensure they meet the most stringent requirements. We use advanced quality control protocols to ensure that each part meets expectations in terms of precision, strength, and durability.
Our 3D printing solutions are particularly suited to research and development departments looking to innovate quickly. We allow you to prototype concepts before moving to production, offering a great flexibility and the ability to customize your parts according to the precise needs of your project.
Our project management expertise guarantees a acceleration of deadlines development, allowing you to bring your products to market faster.
We have successfully worked in various industrial sectors including aerospace, railway, medical, and agri-food… For example, we have produced functional versatile tooling for the transportation industry, integrating multiple materials and technologies to optimize part performance. We have also developed customized medical devices in collaboration with R&D teams, meeting specific requirements in terms of biocompatibility and tolerance.
Are you a technical manager, R&D engineer, or project manager in a design office? We invite you to explore the possibilities offered by 3d printing at Plastiservice Group. Contact us today to discuss your specific needs, and discover how our expertise can turn your ideas into reality.
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